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View Full Version : *** 70mm DBW Throttle Body upgrade for 1.8T engines ***


INA
07-04-2010, 17:58
http://www.inaengineering.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=590&g2_serialNumber=2

Kit INCLUDES:


Brand new 70mm DBW throttle body
INA Engineering adapter plate
(4) SS M6 x 50 bolt for the throttle body
(4) SS M6 x 20 bolts for the adapter plate
gasket for intake manifold
gasket for throttle body


PRICE : 449 USD SHIPPED

caney
07-04-2010, 22:54
i have a r32 tb fitted along with a apr inlet manifold but it works quite bad on my 1.8t revs dropping out etc:(was thinking about sticking the standard one back on but yours could be a good compromise:think:could you make an adaptor plate to allow me to go from r32 size holes to 70mm ones?

wild willy
08-04-2010, 08:35
Do you include the wiring adapter harness too.

INA
08-04-2010, 13:58
i have a r32 tb fitted along with a apr inlet manifold but it works quite bad on my 1.8t revs dropping out etc:(was thinking about sticking the standard one back on but yours could be a good compromise:think:could you make an adaptor plate to allow me to go from r32 size holes to 70mm ones?
Sure can!
email me and I will take care of it for you.

Do you include the wiring adapter harness too.
No need now. I had to do a big order with Bosch to get the correct VAG TPS's so now it is a direct plug and play.I also have a couple extension harnesses for those of you who do not want to cut loom.

INA
25-09-2010, 23:53
Back up there
more kits in stock!

INA
19-10-2010, 00:01
and 10 more kits in stock ready to ship.

INA
24-11-2010, 21:37
2 kits out the door today.

DaNnY_LaD
16-03-2011, 22:53
Any results on these boss? Power gains ect..

Thanks

INA
22-03-2011, 08:46
Any results on these boss? Power gains ect..

Thanks

Your kit is boxed up ready to rock Dan:ban:

DaNnY_LaD
15-04-2011, 16:23
Arrived a few Days ago!!

Thought id start on fitting my INA DBW 70mm Throttle body upgrade and wooo really Impressed on how its been Enginnerd to fit the OEM Inlet with the Nice Adaptor Plate & the complete Ease of bolting it together :D ...It also came with a 1/8 Npt Methanol Port for ease of use in the Late future..:D

Il let the Pictures do the talking...

http://i34.photobucket.com/albums/d118/danny_lad/WP_000312.jpg
http://i34.photobucket.com/albums/d118/danny_lad/WP_000314.jpg
http://i34.photobucket.com/albums/d118/danny_lad/WP_000315.jpg
http://i34.photobucket.com/albums/d118/danny_lad/WP_000313.jpg
http://i34.photobucket.com/albums/d118/danny_lad/WP_000319.jpg
http://i34.photobucket.com/albums/d118/danny_lad/WP_000321.jpg
http://i34.photobucket.com/albums/d118/danny_lad/WP_000322.jpg
http://i34.photobucket.com/albums/d118/danny_lad/WP_000323.jpg

DaNnY_LaD
15-04-2011, 16:24
http://i34.photobucket.com/albums/d118/danny_lad/WP_000318.jpg

wild willy
15-04-2011, 16:51
Very nice Danny, looking forward to your opinion and results of this. WMI tapping is a wise consideration.
Did you consider milling the mouth of the manifold to 70mm to allow a complete unstepped flow of 70mm from the TB into the mani. Shiny adapter on black powder coating looks very smart.

INA
16-04-2011, 03:47
Very nice Danny, looking forward to your opinion and results of this. WMI tapping is a wise consideration.
Did you consider milling the mouth of the manifold to 70mm to allow a complete unstepped flow of 70mm from the TB into the mani. Shiny adapter on black powder coating looks very smart.
We thought about make plates that offered a template for 70mm milling but didnt think they would be too lucrative. This way works best for people just looking for bolt on and go.
Danny looking forward to that back to back dyno mate.
Cheers

itfben
17-05-2011, 12:32
how do these improve performance?

PhilW
18-05-2011, 10:39
Ditto above ^^^

Whats the ID of the OEM unit?

INA
19-05-2011, 09:04
Ditto above ^^^

Whats the ID of the OEM unit?
60mm , however you have increased the throttle body surface area by 36% going to a 70mm.
Performance increase varies and it is dependent on your modifications. On any 1.8T with a K04-001 or K04-022/023 or LARGER turbo (GT28,etc) we are seeing as little as 7whp gain. I think by now based on the number of kits we have sold , the feed back we have received and the tests we have done that this is a pretty good upgrade for any non-stock 1.8T engine.

PhilW
19-05-2011, 09:37
Thoughts on use with a .64 3071?

Would this also bolt to a SEM mani if upgraded OE inlet to it?

INA
20-05-2011, 05:27
Thoughts on use with a .64 3071?

Would this also bolt to a SEM mani if upgraded OE inlet to it?
You will see a decent gain on a 3071R. If you dont like the kit I will offer you a full 100% refund no questions asked.

If the SEM manifold has an 80 x 80 bolt pattern then we have adapter plates to step down from the 80mm opening to 70mm opening found on the throttle body.
If you were looking to purchase an SEM manifold i would not get the OE 60 x 60 foot print as that limits you to whatever throttle body you can use AND when it comes time for resale you cant do much with it. With the 80 x 80 foot print you can get adapter plates from us for whatever throttle body you want...even OE.

PhilW
02-06-2011, 13:11
Do you sell the adaptor plates on their own?

Also, what is the ID of the opening on the inlet manifold? The adaptor plates look to be angled?

INA
02-06-2011, 16:21
Hi Phil,
yes we do. Adapters are $88 USD and require either:
Mercedes-Benz C320 throttle body
Porsche Boxter 2.7 throttle body
Audi B5 S4 2.7TT throttle body. All of those throttle bodies have a 65mm bolt spacing w/ 70mm throttle plate.

The ID of the plate is 60mm so yes it tapers from 70mm to 60mm.

PhilW
02-06-2011, 16:46
If the mouth of the inlet is 60mm how would a 70mm tb give any gains as it has to taper down to 60mm anyway?

Or am i missing something?

INA
02-06-2011, 21:18
am i missing something?
You are assuming your throttle body is at wide open at all times . Unlike a Cable throttle body , a DBW throttle body opening is directly proportional to engine rpm.
Surface area of the 70mm unit is larger than the 60mm unit.

Not sure why people in the VW scene are still skeptical about this upgrade...

for the record INA supplies throttle body upgrades to half the Porsche , Mercedes-Benz & BMW shops in North America.

DaNnY_LaD
02-06-2011, 21:34
Mines booming at the moment...really glad I fitted it...

Had made a huge difference to the way it picks up on intial boost nice and quick and keeps the needle there but seems my torque had moved up sooner...feels really really nice


awesome work sam:-D

PhilW
02-06-2011, 21:52
Not so much skeptical, just interested in how much gains are to be had.

Sure this would make more of a difference on a SEM or alike.

078 133 062 the correct throttle body? It is 70mm ID btw.

DaNnY_LaD
02-06-2011, 22:03
I always thought the throttle bodie was restrictive not the actual inlet...

INA
03-06-2011, 01:09
Not so much skeptical, just interested in how much gains are to be had.

Sure this would make more of a difference on a SEM or alike.

078 133 062 the correct throttle body? It is 70mm ID btw.
Thats off a B5 S4 or C5 A6 so yes that is correct.

PhilW
03-06-2011, 10:53
Thats off a B5 S4 or C5 A6 so yes that is correct.


Thanks, will be in touch about a plate.

tom w
28-06-2011, 22:30
Have a look at my wmi thread Phil

Rikko
12-07-2011, 17:12
So is this a direct replacement for the OEM TB? And the wiring does anything have to be done little skeptical of splicing into looms :)

INA
12-07-2011, 19:53
yes correct

Rikko
12-07-2011, 20:18
So the OEM wiring will work with this?

INA
12-07-2011, 21:45
Yes
plug & play

leons_ leon
04-08-2011, 01:11
How much is
INA Engineering adapter plate
(4) SS M6 x 50 bolt for the throttle body
(4) SS M6 x 20 bolts for the adapter plate
gasket for intake manifold
gasket for throttle body

Shipped to uk? thanks

DaNnY_LaD
04-08-2011, 13:38
PM leon

INA
08-08-2011, 17:41
Get @ em Danny boy!

westallc
09-01-2012, 06:32
sam would the one from a porsche 968 2.7 fit okay part number 986.605.115.01


many thanks

clive

DaNnY_LaD
09-01-2012, 07:10
Pm replied Clive ;-)

westallc
09-01-2012, 09:57
Danny send again buddy got nothing ;-)

DaNnY_LaD
11-01-2012, 22:46
Replied Clive

INA
12-01-2012, 16:06
sam would the one from a porsche 968 2.7 fit okay part number 986.605.115.01


many thanks

clive
Clive,
that has the wrong TPS on it. You will have to get a VW/Audi TPS from an S4 or similar to work.

westallc
12-01-2012, 16:45
thanks sam glad i didnt buy that then lol but they was only £50 deliverd !!!

going to get the car mapped and then see if where we go from there with regards to larger throttle body and poss SEM

was going to order the sump but the problem is the one on the car has been machined with ofset holes to fit to the 10mm scrapper plate so your sump wont fit!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! bugger

if i could get you the hole template would you be able to make me one to fit ???

INA
12-01-2012, 19:17
scrapper plate?

westallc
12-01-2012, 20:03
main bearing girdle :-)

INA
12-01-2012, 21:15
Why wouldnt my sump fit? The rear portion of the our pan is clearanced for arp main studs. The first versions were not (10 from 2009?)

16v6n
23-03-2012, 11:17
Guys I found a 70mm cable throttle body to fit a standard 1.8T plenum
Ideal if you have aftermarket managment I guess that doesnt use DBW

Quite pricy though but its the only 70mm ive ever seen that is a true bolt on with no spacers required


http://www.jenvey.co.uk/home/large-single-throttle-body/jenvey-dynamics/single-body-turbo-70mm-sfgt1-70

INA
23-03-2012, 19:55
Guys I found a 70mm cable throttle body to fit a standard 1.8T plenum
Ideal if you have aftermarket managment I guess that doesnt use DBW

Quite pricy though but its the only 70mm ive ever seen that is a true bolt on with no spacers required


http://www.jenvey.co.uk/home/large-single-throttle-body/jenvey-dynamics/single-body-turbo-70mm-sfgt1-70

No different than what we can get through Summit Racing or similar.
60 x 60 bolt spacing w/70mm opening.
Only problem is that it is for standalone :(

16v6n
23-03-2012, 20:52
/No different than what we can get through Summit Racing or similar.
60 x 60 bolt spacing w/70mm opening.
Only problem is that it is for standalone :(


ok cool , what TB on summit uses 60x60 in 70mm pattern?