There not like metal tanks that rust, the only way its going to crack is with an immence force, there deisgned to withstand crashes for god sakes, so if your tank is cracked or has a hole in, please do tell me how you did it lol. Im pretty sure theres a seal where the pump sits in the tank, If your brimming the tank this explains your fuel leak, it would also explain the vapour smell in the cabin, its been ages since i last saw under the cover, last time was 2 years ago on an a3 that was filled with diesel.