Cold Weather Gear Changes

oilman

Forum Sponsor
Hi all,

Around this time of year we get quite a few questions about experiencing difficult gearshifts in cold weather, so we thought you might find this useful.
Using the incorrect viscosity gear oil in your car can make gear changes very difficult when the gearbox, and oil are cold. This is why we often don't recommend using thicker gear oils than the manufacturer specifies. It is easy to think that increasing the viscosity from a 75w-80 to 75w-90 or 75w-90 to 75w-140 isn't going to affect the cold properties of the oil, but it does.
Below are some figures showing the viscosity of a selection of oils at 40C measured in mm²/s ( 1 millimeter²/second = 1 centistoke, A centistoke is a decimal fraction of the CGS unit of kinematic viscosity stokes, which is equal to centimeter per second (cm²/s). 1 stokes is a kinematic viscosity of a fluid with a density of 1 g/cm³ and a dynamic viscosity of 1 poise… In short the thickness of oil!). 40degc may not seem cold but this is the temperature at which the viscosity is measured and is the information you will find on the oil technical data sheets.
I have listed specific brands and products to make it easier to see the differences in viscosity.
Fuchs Sintofluid FE 75w = 40.8 @ 40°c
Fuchs Sintofluid 75w-80 = 49.8 @ 40°c
Fuchs Sintopoid 75w-90 = 90.5 @ 40°c
Fuchs Sintopoid LS 75w140 = 170 @ 40°c

As you can see from that, they are all 75w oils, but there is a large difference in the viscosity at lower temps; the Sintopoid 75w-90 is over twice as thick as the Sintofluid FE 75w when cold and the 75w-140 is almost twice as thick as the 75w-90.*

So, if you've got a car that needs one grade of oil as standard, but you've modified it and decide to try a thicker oil, or someone puts the wrong oil in, it might really affect the cold gear shifts. Usually, increasing the quality is a better option than increasing the viscosity when thinking about upgrading from standard fluid.

Also, viscosity ratings are not exact points, but are a band that the viscosity should fall in. The Motul Gear 300 75w-90 has a viscosity of 76.2mm²/s at 40°c and the Castrol Universal 75w-90 is 84.8mm²/s, so you can see there is some variation in oils that appear to be the same viscosity.

A lot of gearboxes specify an 80w-90 rather than a 75w-90, but I would always tend to go for a 75w-90 instead as there can be a large difference is the viscosity when cold. The Motul Gearbox 80w-90 is 164mm²/s, so over twice as thick as their Gear 300 when cold. If you're using an 80w-90 and are having stiff cold gear changes, changing to a 75w-90 is likely to improve things.

If you have any questions or need further advice please post here or email us at [email protected]

Cheers
Tim.
 

Raziel

Active Member
Oct 24, 2011
45
0
Interesting stuff you posted there Tim.

I've been having the symptoms you described on my FR TDi mk4, gear crunch from 1st to 2nd gear when the engine is cold. As it warms up the crunching goes.

My question is, by changing to a lower viscosity oil will there be any negative effects on the wear of the gearbox?

Also, this crunching that the gearbox does when cold, is it doing any damage, or is it purely a "discomfort" for the driver?


Thanks!
 

Raziel

Active Member
Oct 24, 2011
45
0
I have no idea which oil is in there, possibly the original put by the manufacturer. I haven't changed it since I bought the car and have no records of ever being changed.

The car is now with 63k miles and due for a major service, so I am considering doing the gearbox oil as well :shrug:


PS: Leaving work this afternoon, ambient temperature was around 12ºC, and even though the engine was cold, I had no gear crunch.
 

asthpsw

Full Member
Apr 23, 2004
524
1
Southampton
Tim, I have a 140 CR DI (CBAB engine) and experience the same as described above so often thought of changing to a lower viscosity oil in my gearbox but when the Spring came the problem disappeared (seem to disappear when ambient temp reaches 10DegC).............In this latest of real hot weather ALL gear changes are so slick I can't believe it so I put it down to the oil being very thin in this weather (to be honest I expected gear changes to get harder in real hot weather because of expansion and tolerances being tighter but I was pleasantly surprised ! Anyway isn't there an oil : VW G 052 171
SAE 70W75 viscosity gear oil ? but TPS (VW/Audi/Seat/Skoda) do not seem to stock it. What would the stock viscosity be in my gearbox ?

Thanks

Paul
 
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