Clutch issue 02m

allanm

Guest
Might not be the place to post this but will try.
Bit of an interesting problem, the car is actually a Clio 182 but running a Golf o2m gear box and a Spec stage 2 clutch with SMF.
So less then 1000 miles ago it was converted using a fully rebuilt box with new SMF fly wheel clutch and slave cylinder (supplied by spec) and has been running fine with no issues other then the odd hard to select gear while cold.

So Friday it went in for MOT (was fine before) and the guy commented that the release bearing was going, at initial pick up the car started being hard to get into gear which I put down to it being cold as some times its like that, However while driving and within the space of about 5 miles it now won’t go into gear at all.

Symptoms
1)You can get into all gears while the engine is off
2)While the engine is on, if you attempt to put it into gear it won’t go into gear but it will start to drag the car a little
3)If you start it in gear it will take off so the clutch is working just it wont go into gear while the engine is running

So from this I figured it might need the clutch bleeding, so today I opened it in checked the header tank and it was on the minimum line so I topped that up and started to bleed it.
Gave the pedal about 30 pumps then bleed it from the gear box end, pedal to the floor while open, close valve pull the pedal back up, pumped it 30 more times then refill header, did that about 6 times so I know the system should be ok and I can feel resistance on the pedal, have checked under the box and can’t see any leaks from the slave and I had a look. I just used a cheap bottle of Comma dot 4 as I figured it shouldn’t get hot so no need for fancy fluid although the stuff in the tank was quite dark and this was much lighter.
Anyways still same symptoms as above and won't go into gear, was working fine before.

Anyone have any ideas on what it could be or possible fixes?

Ta
 
Last edited by a moderator:

tully78

Active Member
Jan 8, 2014
56
0
Depends what box u got in there. Can u get off top and let me know?
If it's a later type box 2003 onwards u will have a black cap on the end of the box.
If u search on leon mk1 part of forum this fix will sort all types of problems.
It's under o2m shim.
Hope this helps.
Could fix it for a tenner. Worth a shot.
Mine had clutch creep problems and also a whine in the first 4 gears.
Cheers
 

allanm

Guest
Hi Tully,

Thanks for the reply, unfortunately its the earlier model FML without the black end cap and so it wont be the shim fix (wish I could of got away with that :D )
 

allanm

Guest
Finally got around to stripping the box off and I have found the problem.
The Clutch looks to have spat its dummy out in around 1000 miles of use

The centre of the cutch friction plate is trying to brake lose from the outer part and its spat a spring out with a few more looking to break away.
 
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