Well, I went ahead and blocked the EGR pipe, and just as I thought, the fuel consumption is affected
Before I had my faulty EGR valve changed I was regularly getting 50+ mpg, but after the EGR valve was replaced I struggled to get better than 46mpg average even on a 600 mile round trip from Cornwall to London
I do a very regular journey, and since changing the valve that journey has gotten me a constant 46mpg average. Now I have blocked the EGR pipe I have driven this journey a few times, and I am now getting 51-52mg
So, the EGR valve might reduce emissions, but it also makes the car use more fuel
I guess the next step is to put the pipe back on and get the EGR mapped out. I know remappers say you get better fuel consumption when the car is remapped, and I now think that a lot of that is down to the fact that the EGR is mapped out
As a side note, I was noticing a very slight but noticeable hesitation at about 1500rpm before I blocked the EGR. That has now gone, so it seems like that might have been the EGR kicking in