My 2004 Seat Toledo 20v VR5

TollyV5

Active Member
Dec 7, 2023
20
8
Thought I might start a reader's ride thread that is hopefully a bit more interesting than the brand new cars everyone owns nowadays as I find myself a fairly new owner of a lovely 2004 Seat Toledo (1M) mk2 20v VR5 170 in silver with only 106k miles on the clock! One of only 71 left on the road! Apologies in advance for the essay - hopefully you're not minded to skip through too much!

I'd been searching feverishly for a VR5 based car for a few months, having had the glorious sound burned into my head from hundreds of youtube videos - I've also owned a number of VR6s so knew roughly what to expect and just what a fantastic engine it can be, the VR5 also has a slightly better engine note than the VR6 in my opinion.

Just for interest, my previous car list goes as follows (latest at the top):

Toyota Corolla T-Sport 1.8 VVTL-i 190 2ZZ-GE 2005 (revved to 8500rpm!)
Toyota Rav4 2.0 VVTi Mk3 2006 (Still own - fantastic workhorse!)
Audi TT Mk1 3.2 VR6 manual transmission 2005
Seat Leon FR+ Mk2 (1P) 2.0 170 CR TDI 2011
Citroen Xsara 2.0HDI VTR 110 Coupe 2003
Audi TT Mk1 3.2 VR6 DSG transmission 2004
Citroen Xsara 2.0HDI VTR 110 Coupe 2002 (Yes I owned 2 of these, great cars!)
VW Golf Mk3 2.0 16v GTI (ABF engine) 1996
VW Golf Mk2 1.8 16v GTI (KR engine) 1989
VW Golf Mk2 1.6 8v Driver 1990 (Fitted a Weber carb and GTI cam to this one!)
VW Polo Mk3 1.4 16v 75 2000

I really wanted something with 4 doors and a decent sized boot as I am now a dad and didn't want to struggle with car seats or luggage! I've never owned a new car, nor wanted to, most new cars bore me to tears, as do 99% of the engines used these days. I wanted something naturally aspirated and with more than 4 cylinders, for the pure joy you feel when driving one, but to still return a reasonable mpg when needed. I also wanted it to be ULEZ scam compliant for the foreseeable future (before they move the goalposts to screw over motorists again and usher us further into the EV hellscape.)

I'd ruled out the Passat VR5 as there were only a couple around and the chassis was a bit too lardy for my taste. The Golf mk4 VR5 was where I focussed my search, but I couldn't shake the feeling that the Golf Mk4 just looks so ordinary and boring, so I kept an eye out, knowing that some VW Bora received the VR5, as did the Seat Toledo. All the Bora I found were either rusty, or had a terrible looking interior (a VW speciality) - so I focussed my search on the Seat Toledo - there were a handful around for sale, but they dont come up very often, as they're quite a special car and owners tend to keep hold of them, with lovely interior and very well specced compared to any other VR5 based models. (Mine has full electric half leather/alcantara seats, Sat Nav double DIN head unit, 6CD changer in the glove box, cruise control, rear window retractable blind etc)

I ended up purchasing from a lovely older chap in Aberystwyth, Wales who had owned it for the last 16 years, who bought it after being impressed with the earlier 10v version, opting to upgrade to this 20v one after only a couple of years. I was enthused with the idea of owning a VR5 and my first ever saloon - It's exceedingly rare to find a car that has been owned and cared for that amount of time, today's throw-away culture being to blame and most people opting to rent cars for a couple of years instead of owning. After spending some time chatting with the owner beforehand to make sure our time wouldn't be wasted, my brother and I embarked on the 9 hour round trip to collect on an extremely cold December Saturday morning!

Arriving late morning, we spent some time talking to the owner and looking around the car, which was generally in very good condition for the year, then took her out for a test drive - The owner cared for the car, but it was now a second vehicle and spent most of its time just sitting on the driveway, doing only a few thousand miles a year, so I knew I would be buying into something of a project albeit starting from a (hopefully) very good base. Having spent a portion of its life on the Cornish coast, I was expecting some rust, but was pleasantly surprised to find the bodywork almost completely unafflicted. Looking underneath, it wasn't in such great condition, the bodywork was still very good, but the subframes in particular were heavily rusted - something I'd noted in recent MOTs - It wasn't enough to deter me and we struck a deal and off we drove.

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The journey home was almost blissfully uneventful and enjoyable with the torquey and beautiful sounding 2.3 5 cylinder (aside from discovering at the petrol station that the fuel flap wouldn't pop open and had to be prised open with fingernails), racking up an impressive 38mpg from the VR5 engine for the 180mile return leg!

I purchased the car with only a little MOT left and I knew I'd need a front wiper mechanism to get it through as it had seemingly seized in the wet, cold winter months. Having fixed this small issue at a cost of £25, I (hopefully) put her through an MOT which she proceeded to fail owing to broken front coil springs (impossible to see from driveway inspection) - Not the start I wanted, but not terrible.

My plan with this car is to tastefully modify in certain areas, but otherwise return to good OEM condition and then to enjoy and maintain - so my budget isn't huge, but hopefully by opting to spend in the right areas, I can return her to glory! I decided to replace the suspension all round with Stance+ Ultra coilovers (reviews seemed decent, although I have no intention to lower the car much below a 30mm drop, just firm the handling up somewhat). While in the area, it made no sense not to replace the top mounts, I also replaced the heavily rusted front wishbones, ball joints and drop links with Febi Bilstein items. I returned her to the MOT station and this time she went through!

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TollyV5

Active Member
Dec 7, 2023
20
8
With the MOT out of the way, I set about purchasing all of the service items that I normally replace when I buy a new vehicle:

Engine oil (Millers Motorsport CFS 5w40 NT+)
Oil filter (Febi)
Gearbox oil (Millers Motorsport CRX 75w NT+)
Fuel filter (Febi)
Spark plugs (Denso IK16TT x5),
Air filter (BMC performance panel filter)
Cabin filter (Bosch)

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The first service went fairly well in the freezing cold January air, except the fuel filter which I don't think had ever been changed. The hoses were practically welded onto the metal nozzles and one of them snapped off. The securing strap also gave up on life - but luckily it wasn't anything easily replaceable.

I also took the time to look around underneath the car, making mental notes to replace the exhaust at some point (as if I wouldn't maximise that VR5 sound lol!) - As well as the fuel tank straps that looked very corroded, plus a general refurb of the rear axle, de-rust and paint. The exhaust heat shield washers had practically all rusted off of the studs too, so those need doing at some point too.

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The original Seat alloys for the VR5 only came in 16" size and I didn't love them, so I started searching for something that would fit and improve the Toledo look. I eventually decided on a used set of Audi TT Mk1 QS replica alloys , sourced from an Audi TT breaker on FB, they even came with decent Goodyear Eagle F1 tyres mated to them (slightly old and the rubber is a bit hard compared to new, but still useable) The replicas came in 18" ET35 8" wide, compared to the staggered sizes on the genuine Audi items.

I'm on the lookout for a spare 5th Audi TT QS replica alloy if anyone has one - or a set of 4 spares, if the price is right!

With the wheels collected (4 fit comfortably in the Toledo with the seats down!) I also opted for some 15mm wheel spacers on all 4 corners with 45mm (longer) wheel bolts just in case it was a bit tight to the strut at the front, with the added bonus of giving a wider track, plus it looks superb.

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Last edited:

Nathan penney

Active member
Jul 8, 2017
687
790
Liverpool
Very nice indeed.
I saw the ad for this car for sale and thought it looked really tidy.
I drive to Aberystwyth in my truck for work frequently and often wandered whereabouts it was.
There’s a couple of mk1 Leon’s parked up on the way I can see from my high up driving position. :D
Anyway, glad this one found a good home.
Good luck with everything.
 
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TollyV5

Active Member
Dec 7, 2023
20
8
Very nice indeed.
I saw the ad for this car for sale and thought it looked really tidy.
I drive to Aberystwyth in my truck for work frequently and often wandered whereabouts it was.
There’s a couple of mk1 Leon’s parked up on the way I can see from my high up driving position. :D
Anyway, glad this one found a good home.
Good luck with everything.
Yep she found a good home - I've been slowly hoovering up parts to bring her back into a fit state for the future, rather than just doing the bare minimum.

I've already bought a replacement, used OEM front subframe with almost no rust, for £50, to replace the heavily rusted one currently on there! Plus a good, used LCR steering rack for the slightly quicker lock to lock (2.7 turns vs 3 turns I believe), new track rods and new dog bone mount. Am just waiting for the weather to warm up a bit so I'm not shivering on freezing concrete.

Have also just bought 4 x outer door trims, used, for £40, so I can get them resprayed / colour coded in silver to match the rest of the car and replace the black plastic ones currently on the car. Will also have the bumper trims sprayed, luckily I think they unclip fairly easily.

Gratuitous side shot - quite a nice rear end on the Toledo I think!
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TollyV5

Active Member
Dec 7, 2023
20
8
A P0171 code had popped up, so I spent some time fixing some vacuum leaks common to the VR5 (and probably all Golf mk4 platformed cars to be honest). On mine, the SAI pipework was still in great condition, but the brake booster hard pipes along the bulkhead had split at the ends where they join the junctions - These pipes are hard to get hold of now, so I used silicone piping over the hard piped split sections to join back up to the junctions, fixed in place with jubilee clips. No codes since! I also took time to replace all the little vacuum lines for silicone piping

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It turns out the Sportex backbox and the Klarius mid section did not fit as snugly as I'd have hoped, so I took it to a great exhaust specialist I know in my area, who had also created a full stainless for our Toyota Rav4 - Ant @ ARO Exhausts near Buckingham.

He welded in some slightly longer stainless end sections as the flared ends of the Klarius centre pipe were just too short and then pulling away from the cat and the Sportex rear box when in motion.

You can also see my rusty rear beam, there's a bit of surface rust along the sills and underside edges - but I will resolve that later in the spring / summer - Have just received a bottle of Bilt Hamber Hydrate 80 through the post, which is a really well regarded rust converter that can be painted over after applying. Also 2 cans of Hammerite direct to rust metal paint. One in silver for the underside of the body where needed, once the Hydrate 80 has been applied and cured and one in black for subframe parts. If anyone has any further advice for de-rusting, I'd appreciate it!

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I also spied a really useful mod on a post on the V5 owners group on FB - that you could fit the new type VAG washer fluid cap, a nifty design that doubles as a filler funnel as well as the cap. It's made of a type of flexible silicone rubber - Part number is 6V0955485 if anyone wanted to fit to their car! Just less than a tenner later and 2 mins of time and it's fitted!

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Beats the old one and spilling washer fluid all over the engine bay!

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