A busy day indeed,
Started by removing the exhaust from the cat back then proping this up while we tried to access the downpipe bolts, which we managed with surprising ease actually
Got the last few head bolts out and undid the turbo support bracket and lifted the head off complete with turbo and manifold, i'll take this to work to get the PITA mani bolts out
Then disconnected the prop from the gearbox and we were then joined by Phill
So chocked the block and gearbox on jacks and undid the engine mounts and dropped the lot to the floor.
We then split the box from the block, transfer box and driveshaft cover making it a lot harder and more awkward than expected. So now have the box ready for an overhaul
The car had done 92k and after removing the clutch and DMF we realised the DMF was screwed which has me worried as mine is still chattering like mad especially when cold.
We then eagerly stripped the sump off to see what engine damage was done to find the rubber rod.
We thought that oil pump had originally gone causing oil starvation but it appears all the head, and shells etc aprt from number 2 cylinder had no evidence of this.
I do remember we putting a battery on that the car required a
service and the oil in the car was very gritty and felt like it had degraded, so we assume that the lack of
servicing and all the crap in it block the lubrication holes on the crank causing this one part of the crank very hot.
This melted part of the crank and heated the rod until malleable enough to fail causing total engine failure.
You can see the different heat colours on the rod ranging from straw at the piston end to very dark blue by the crank end
Lucky the piston was right down when this happened and there appears to be no damage to scoring of any kind to the bore
We then removed the rear end of the prop from the diff and put in my to keep parts pile.
I think the leon should also have the mounting point for the central coupling holding this being the same as an S3 front
A bit of a tidy up and some beers and we called it a day, big thanks to barn and phill for helping me out on their days off too