marcuswomersley wrote
well.. if you run it without the flap in the winter then this might lead to carburettor icing.. which might stop the engine from running completley.
Carb icing only affects engines with carburettors - the venturi in the carb causes a pressure drop (that's how carburettors work, drawing the petrol into the airstream) which cools the air, and the vapourising petrol cools it even further. Injection engines don't suffer from carb icing.
It's usually only aircraft engines that suffer from carb icing, although some motorcycles also do, apparantly.
Only a few of the Leon engines have intake preheating - the Simos systems in the single cam engines don't, and the Bosch systems on 1.8 and 2.0 engines don't either. These systems have a MAF sensor, and that may be a clue.
Intake preheating isn't going to work when the engine is cold (it draws air from around the exhaust manifold) so this isn't for starting or immediately afterwards. I'm guessing that the Marelli system doesn't cope well with low temperatures, and requires the air to be warmer for good clean running. Perhaps the cold running is only done by a crude form of auto-choke modification to the injection quantity.
If I'm right, the consequences of leaving the flap off will be poor running and excess fuel consumption when it gets cold outside.
Bear in mind, too, that removing the flap completely means that you have mixed hot and cold air all the time.
What restrictor things are those?? i wouldnt mind removin those
If there really are restrictors in the intake, they are there for a reason and it isn't to choke your engine. I'd leave well enough alone if it were me. And I'd replace the flap and actuator. The biggest restrictor in the inlet is the air filter in any case.