Broken on Day 2

speedstar

Active Member
Aug 5, 2017
9
0
So after two glorious days of owning a 2007 Leon Cupra (with AmD remap), I was left stranded at Northampton services. Neither myself nor the garage have been able to diagnose the issue in over a week. Story is as follows:

Driving home from the midlands to London on the M1. Lots of rain but car seems fine.
I was sat on cruise control for about 10 miles at 50 mph through the average speed cameras.
MIL (there are so many warning lights on dashboards these days, so to be clear - Engine warning light/amber engine symbol) starts flashing on the dash. Not on steady, but a definite pulsing.

I pull in to the service station, cancelling the Cruise control. Car seems to be driving fine at this point. MIL still flashing.

As I come up to the mini roundabout, a truck has misjudged things and I have to come to a complete stop. Truck moves, I pull away - still all good aside from the flashing MIL.

I stop in a parking space and get out my OBDii/Bluetooth reader (I happen to be an Automotive engineer so carry one as part of my kit). Plug in and connect but it shows no errors codes on the ECU (despite the fact the MIL is still merrily flashing away). Weird!

I though maybe a power cycle will sort things out, so kill the engine, wait a few minutes and fire up. MIL still flashing, but the engine started and idled absolutely fine. I decide to carry on and get home, and will investigate further in the comfort of my garage and with my tools (still pouring with rain at this point).

Now the weirdness really starts.

As I try to pull out of the space, the throttle pedal does nothing. No reaction from the engine at all from the pedal. All the way to the floor and the revs don't budge from idle.

Power off again, and disconnect the battery to try and coax it back to life. No dice - still MIL flashing and still no throttle.

Only option is to call the AA . They happen to be in the service station already so they are with me within 10 minutes.

He plugs in with his Bosch kit and sees no error codes either. He looks at the live data and told me that the pedal sensors move as expected, but the throttle angle says constant 87%. I never actually got to see the live data so can't confirm - there is a slim possibility that one of the pedal tracts was stuck at 87% and he read it wrong, but I am inclined to believe him. I do however think that the butterfly being at 87% would have an effect on the idle...

So AA man digs around, cleans up some engine earths, cleans up the connectors to the pedal sensors and throttle body, taps the throttle body in case it is mechanically stuck. Nothing changes.
We also leave the battery disconnected for around 15 minutes as a last resort. Once reconnected, throttle works again! Hurrah! (Few warning lights on the dash but they disappear once above 15 mph or so).

So I drive out of the services to the roundabout and then get a huge misfire and MIL back on.

Swing around and back to the AA man. Power cycle and throttle stops working again so he tows me back to the garage I bought it from in London.

Garage in London have had the car for a week. They (say) they have replaced the throttle body and pedal sensors and got it working again.
I still haven't got the car back as they now say that because the steering was taken apart (steering wheel off?) it needs to go back to a VAG specialist to be recalibrated. I do not know enough about these cars to know if this is BS or genuine so any help on this part would be welcome.

The garage are still unable to tell me what it is that fixed the issue.

I am concerned that they have flashed or replaced the ECU and therefore it will have lost the AmD remap.

Anyone experienced or know of a similar failure and what caused it? When I collect the car it would be great to go in armed with a bit more knowledge as to what the issue was and the action they should have taken to remedy.

Thanks in advance!
 
Last edited:

Rusty2k

Active Member
May 12, 2013
710
133
Hmm. I can't see why they would have needed to disturb the steering to change the throttle body or pedal sensors.

The steering angle sensor usually self-calibrates if you turn the steering lock to lock.

To be honest, in your position I'd probably be looking to get my money back and look for another car.
 

speedstar

Active Member
Aug 5, 2017
9
0
Does anyone have any technical input? Anyone know of the actual reason for the symptoms or what the fix would be?
 

inahole

Active Member
Jun 27, 2017
13
0
I'd be asking for my hard earned back, **** like that would put me right off.

Sent from my SM-G930F using Tapatalk
 

Rusty2k

Active Member
May 12, 2013
710
133
Well with the description you've given it certainly does sound like an issue with the fly-by-wire throttle system so the throttle body and pedal sensor are both credible as an explanation of what's causing it.

Whether or not that's actually what the garage have done to fix it is another matter of course. Without being able to test things on the car and diagnose it directly it's just going to be a guessing game.
 
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