Strange throttle angle....

DPJ

...........
Dec 13, 2004
7,996
2
NN Yorks / Salento
www.seatcupra.net
Untitled-1.jpg

It would be worth logging them in a power run to see if blocks 1 & 2 give the expected results......
 

pj1985

1.8T Power
Oct 31, 2006
2,218
0
Hampshire/Surrey
Anything else removed apart from the obvious when fitting the mani?...although surely it must be sensor/ecu related if it does it in exactly the same place. I would have said maybe the fuellings dropped with the extra flow but you say fuelling was good on the rollers. PhilW and Benny with k03s maxed out had some fuel pump wonders/issues and changed to LCR/S3 pump and found it better. What map is it running and what fuel pump?
 

Damoegan

Sir Bob,a geordy legend..
Oct 15, 2007
8,993
3
Newcastle
Going to treat me to a new gasket? :D

:yes:

Anything else removed apart from the obvious when fitting the mani?...although surely it must be sensor/ecu related if it does it in exactly the same place. I would have said maybe the fuellings dropped with the extra flow but you say fuelling was good on the rollers. PhilW and Benny with k03s maxed out had some fuel pump wonders/issues and changed to LCR/S3 pump and found it better. What map is it running and what fuel pump?

Its running P-Torque stage 2 map, PJ.

Nothing else removed apart from the obvious DP, turbo, intake system & charge pipes when fitting mani.

Standard 180bhp fuel pump too.
 

pj1985

1.8T Power
Oct 31, 2006
2,218
0
Hampshire/Surrey
Worth talking to P-Torque about the map?

From what I remember Benny and PhilW didnt show any fuelling probs and the pump should have been able to supply but when they changed it made a big difference to how the car drove.
 

Damoegan

Sir Bob,a geordy legend..
Oct 15, 2007
8,993
3
Newcastle
Code:
Group A:	'114				Group B:	'031	
	Eng Load Call	Corr. Load	Engine Load	Bypas Dut Cyc/0-100%		Lambda Factor	Lambda Factor
TIME	<=150%	<=150%	15-150%		TIME		
STAMP	%	%	%	%	STAMP		
0.37	191	189.6	73.7	0	0.86	0.922	1
1.37	191	189.6	145.1	85.1	1.77	0.992	1
2.17	191.7	191	191.7	85.1	2.57	1.023	1
2.97	191.7	194	178.2	85.1	3.39	0.906	0.883
3.79	191.7	191	182.7	85.1	4.19	0.852	0.875
4.59	182.7	180.6	181.2	85.1	5	0.883	0.875
5.41	176.7	174.6	171.4	79.2	5.88	0.875	0.875
6.3	172.2	170.1	167.7	87.5	6.7	0.86	0.875
7.12	168.4	167.2	162.4	87.5	7.61	0.867	0.875
8.01	162.4	161.2	154.1	87.5	8.52	0.86	0.875
9	154.1	152.2	154.1	87.5	9.42	0.875	0.875


Code:
Group A:	'002				Group B:	'062			
	Idle speed	Engine load	Inj. period	Air mass in		Throt Sens 1	Throt Sens 2	Throttle Pos	Sender 2 TPS
TIME	700-820 rpm	15-25%	2.0 - 4.0 ms	2.0-4.5 g/s	TIME	3-93%	97-3%	12-97%	4-49%
STAMP	 /min	%	 ms	 g/s	STAMP	 %	 %	 %	 %
0.48	2640	77.4	9.18	44.25	0.01	21.5	78.1	30.9	15.2
1.29	2880	146.6	14.62	90.5	0.88	82.4	17.6	54.3	27
2.09	3280	191.7	20.74	138.75	1.7	84.4	15.2	80.5	39.8
2.89	3680	166.9	20.74	130.69	2.49	36.3	63.7	80.9	40.2
3.92	4280	191.7	24.48	165.39	3.41	32	67.6	80.9	40.2
4.93	4720	172.9	20.06	156.42	4.41	38.3	61.3	80.9	40.2
5.73	5120	163.9	19.38	159.61	5.33	34.4	65.2	80.9	40.2
6.53	5440	164.7	20.06	170.72	6.13	34.8	64.8	80.9	40.2
7.33	5720	157.9	19.38	170.81	6.93	35.5	64.1	80.9	40.2
8.24	6040	153.4	18.36	177.86	7.74	35.9	63.7	80.9	40.2
9.04	6280	151.9	18.02	182.64	8.64	36.7	62.9	80.5	39.8
9.85	6480	145.1	17.68	177.06	9.45	36.7	62.5	79.7	39.5
10.65	6680	139.1	17	178.44	10.25	37.1	62.5	79.7	39.5
11.57	6560	47.4	5.1	17.58	11.15	39.1	60.5	79.7	39.5

:shrug:
 

DPJ

...........
Dec 13, 2004
7,996
2
NN Yorks / Salento
www.seatcupra.net
I don't think you're maxing out your injectors - especially in the rev range where the problem lies.

Code:
RPM	IPW	IDC
2640	9.18	20.2%
2880	14.62	35.1%
3280	20.74	56.7%
3680	20.74	63.6%
4280	24.48	87.3%
4720	20.06	78.9%
5120	19.38	82.7%
5440	20.06	90.9%
5720	19.38	92.4%
6040	18.36	92.4%
6280	18.02	94.3%
6480	17.68	95.5%
6680	17	94.6%
6560	5.1	27.9%

Also, some sums of IPW against 317cc injectors @3bar seem to show your maf reads accurately (using the AFR from Motorscope's sniffer.)
 

westallc

Active Member
Jan 25, 2009
132
0
did you not say that before the mannifold everything was alkl okay and no faults and all you have done is fit mannifold and this happened????

could it be that the new mannifold is causing the car to overboost and hit partail limphome???

this is on a guess lol

when i fitted mine to the car it made it boost spike and hold 0.2 bar higher than before.

also could the mannifold be cracked atall?? this could cause similar issues could it not??

all of the above is a guess lol as i havent got a clue but trying to give a new direction
 

DPJ

...........
Dec 13, 2004
7,996
2
NN Yorks / Salento
www.seatcupra.net
IPW = Injector pulse width - the time the injector is open for.
An injector fires once every two crankshaft revolutions.

IDC - injector duty cycle - is the % of the time duration of those two revolutions that the injector is open for.

Using IDC and injector size, you can calculate the weight of fuel being injected - and using A/F, you can calculate g/s of air.
 

DPJ

...........
Dec 13, 2004
7,996
2
NN Yorks / Salento
www.seatcupra.net
did you not say that before the mannifold everything was alkl okay and no faults and all you have done is fit mannifold and this happened????

could it be that the new mannifold is causing the car to overboost and hit partail limphome???

We've considered that, but with limp mode, the ecu pulls boost using the N75. Boost isn't being pulled here.