Guys few friendly tips for ya, With regards to the laguna fmic do some research on the max pressure of the dci unit, you will find that they dont like boost,
Read various postings on using Renault Laguna intercoolers,------ are you all aware of
service problems with them in normal use conditions ?. They have a serious
problem with the core collapsing and causing very high back pressure on the turbo thrust bearing and then terminal turbo failure !!!!!
Bear in mind how expensive pipework is guys, Samco is avg £15-£20 per bend, Count how many bends you need, then consider straight samco is £50 per meter, then consider the metal joins to join samco, think they are £7ea (every join would require one) then all clamps. Or if you go alu route, looking at similar price per bend and straight but you have to have labour/welding cost
Then when using samco consider that every single join, every harsh bend and change in bore size and total length in pipework can all affect pressure/boost loss which can equal increased lag and power loss
Also consider depth of core, height of core and entry for end tanks, as this can all effect filling of the core, If its too thin and endtanks shape & entry are wrong this can cause uneven filling which means inefficient cooling and also that the rate (velocity) that the air is moving through the fmic that it doesnt actually get cooled (Dwell time in core) also have to consider turbulance before/during entry into core.
Also remember that the K0x based turbos run relativly high boost so velocity is high so the likleyhood of pressure loss and no dwell time in core is high.
Not trying to put people off doing their own thing, as I think its great for develpment and choices, however you have to realise that its not that simple, if that was the case everyone would have a FMIC, There is limited suppliers for a reason, remember we were the first to develop a FMIC singlepass and that was when the car was 3years old! to date there is only a handfull of kits available and cupra is approaching 7years old
Think about what Ive said before jumping feet first, all lessons we learnt (sometimes the hardway) and lessons dont come cheap, to date we have reviewed/changed our
ibiza 10core 5 times and large 17 core 3 times
in 3 years (not including changes to piepwork)
Im happy to give anyone advise where I can