rear beam bushes

smutts

Active Member
Apr 12, 2020
372
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Whilst replacing the rear pads, I see the rear beam bushes look a bit sad.
Omec gives a part number of 1J0501541C but says not available from 2010
presumably superceded.
what did it get updated to?
One Ebay seller has 6R0501541A as it's replacement.
Can anyone please confirm?
 

iammooks

Active Member
Nov 27, 2018
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Whilst replacing the rear pads, I see the rear beam bushes look a bit sad.
Omec gives a part number of 1J0501541C but says not available from 2010
presumably superceded.
what did it get updated to?
One Ebay seller has 6R0501541A as it's replacement.
Can anyone please confirm?
Rear beam bushes are something I've replaced myself in the past year. Looking up the 1J0501541C, that looks like it brings up plenty of aftermarket parts from Autodoc etc. but I can understand if a dealer doesn't have an OEM version anymore.

What a lot of us have done is use the FloFlex ones you can get from eBay for about £34 - https://www.ebay.co.uk/itm/282632349684 When I put mine in, they improved the tracking with the power down on corners and put an end to the rear end shimmy I was getting. I'll take a closer look when I've got the car up this coming weekend to check on the condition, but I know at least three of us have put them in and I don't think we've had any issues.

I was expecting 6R0501541A to be completely wrong, but I've looked it up on some of the parts sites I use and it does say it'll fit pretty much every mk1 Leon except the Cupra R - and I can't see why it wouldn't fit that either. What threw me was that it fits the Ibiza and Polo from that era as well, but it does look it fits.

Some of the aftermarket ones come with a replacement nut and bolt as well - I'd say those are definitely worth changing if you can too.
 

iammooks

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Nov 27, 2018
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Thanks for looking this up for me.

Best of luck with it - it's one of the most physical jobs I've ever done on the car, but you get a real feeling of achievement and it makes a genuine difference to the handling.

Are you going to be doing it yourself?


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smutts

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Apr 12, 2020
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Well, I got a pair of genuine VW bushes for £40 & the Laser fitting tool for £25, so these will be cluttering up the house, then shed, till I do it.
It would appear that the change of part number was the metal changing to plastic on the bush surround.
Thanks for all the help.
 
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iammooks

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Nov 27, 2018
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Well, I got a pair of genuine VW bushes for £40 & the Laser fitting tool for £25, so these will be cluttering up the house, then shed, till I do it.
It would appear that the change of part number was the metal changing to plastic on the bush surround.
Thanks for all the help.

I think that's the case, yes. When I looked up parts numbers it looks like they brought in a change from around 2004 where the latter model Leons had a plastic sleeve. Mine did, and it's a 2005. If you do have the metal sleeve in your car, it's still quite straightforward to get it out - the rubber part of the bushing is normally so degraded it'll just punch out the middle, and you can use a hacksaw to cut through the sleeve. Just a thin slit is all it takes to release the pressure and you can tap it out, bend it, manhandle it out (delete as appropriate).

I checked on my bushes the other day and they're still looking healthy, and it sounds like they do most of the heavy lifting for the rear end when it comes to handling, so it's important to get right.


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Connor H

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Dec 19, 2019
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Essex
Mine have been in over a year now and still no problem with them at all


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i got mine based of your rec, still going strong in mine, would recommend getting a sachet of the PTFE lube floflex says they dont need. they get squeaky
 

smutts

Active Member
Apr 12, 2020
372
188
holy-thread-revival-batman.jpg





Today removed old rear suspension bushes.
Yup, they're utterly butterly bollixed.
Easy peasey.

Suggested method is............................
Raise rear onto axle stands.
Remove wheels.
Remove springs if you have spring compessors, one upside down to the other.
Leave dampers alone, as they will hang it all in place.
Release flexi brake pipe where it attaches to the beam on each side by pulling the metal spring clip out with a screwdriver.
Wiggle brake pipe to unseat the hose from the bracket.
The biggest pain in the arse are the brake pipes tying everything up.
NOW HERE IS THE TRICK!
If you had an old Datsun, the bracket that held the female end of a flexi brake hose to the bodywork, had a 5mm slot
cut into it.
This let you once you pulled the spring clip off, remove the brake pipe from the support bracket without undoing the hydraulic joint.
VW missed this trick, but if you get a dremel, and shove the brake pipe to give a little clearance, cut your own 5mm slot in the support bracket, the slot to be opposite the slot in the spring clip.
Now the pipe can be freed from the beam, but still connected to the calipers.
Put a jack under the beam.
Remove the bush bolts, 18mm.
Lower beam, checking the brake pipes stay free.
Stick a cold chisel or jemmy into the atomic trefoil in the center of the bush, put a big wrench on chisel and twist the center to death.
It should rip out.
This leaves room to fold the plastic outer of the bush into the vacated space with a big screwdriver & hammer.
Undo a large hack saw & reassemble with the blade inside the bush void.
Cut he folded plastic, and now shove the wreckage out.
5 minutes per side.
You did buy the proper bush puller to reinstall the new bushes, didn't you!

I will stick some photos on tomorrow.
 

smutts

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Apr 12, 2020
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188
Some terrible photos above to try & explain about the slots cut into the two brake pipe support brackets.
 

iammooks

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Nov 27, 2018
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What makes me laugh is the fact that there are retaining clips on a bracket you can't actually release the line from without either undoing the brake line or sawing through the bracket.


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smutts

Active Member
Apr 12, 2020
372
188
It just made life so much easier.

Until the pipe snapped from rust, that is.:poop:
 
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