Gear changes

Sl1ced

Active Member
Oct 10, 2020
797
404
Hello, so I just feel my gear changes are so laboured. I have a crunch between 1&2 not bad but noticeable then the rest of the gears seem very mechanical and not smooth. I don’t know where to start


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Connor H

Active Member
Dec 19, 2019
1,040
512
Essex
Could be a few things

1. Your linkage likely just need resetting, pretty easy i did mine a few weeks ago and its MUCH smoother

2. Shifter slop aka bushings inside shifter in the cabin

3. Gearbox needs attention, oil or something

edit: Mine has a short shifter but was really notchy and sometimes if shifting fast i'd miss gears, resetting the linkage fixed it for me 98%
 

Sl1ced

Active Member
Oct 10, 2020
797
404
Bangin mate. I had wanted to change the gear oil but read nightmares about what type to use etc


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Sl1ced

Active Member
Oct 10, 2020
797
404
Know anywhere you can pick the bushes up. I had a look on eBay there was one set for over 40£


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Rich.T

Active Member
Feb 15, 2020
1,609
932
How is it when selecting reverse?
Has it got a quick shift kit fitted?
 

Sl1ced

Active Member
Oct 10, 2020
797
404
No it’s stock and seems to be fine on reverse


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Sl1ced

Active Member
Oct 10, 2020
797
404
Its not the clutch then.
Fingers crossed its just linkage setup.

Yeah I’ll look tomorrow. I’ve also noticed when in first or 3rd (only gears I’ve paid attention) if I prod at tw throttle I can feel the knob move back and forth!? Someone said possible engine mounts?


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Connor H

Active Member
Dec 19, 2019
1,040
512
Essex
Know anywhere you can pick the bushes up. I had a look on eBay there was one set for over 40£


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not a clue, tbh i'd look at the bushes first as mine looked pretty good still. But when i broke the linkage grabber thing i could see wear which would lead to the linkage slowly coming out of alignment over time.
 
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Sl1ced

Active Member
Oct 10, 2020
797
404
I’ll get on It tomorrow! Hope I have a locking pin and 5mm drill lol


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Connor H

Active Member
Dec 19, 2019
1,040
512
Essex
I’ll get on It tomorrow! Hope I have a locking pin and 5mm drill lol


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For the love of god dont drop the bit inside the gearbox , i bought a pack of 5mm nails and bent the top like he did in the video(stops it from falling through). it was a snug fit but the more snug it is, the more accurate the adjustment.

Make sure you do it in this order:

Unlock the adjuster rings on the gearbox > then lock the gearbox selector out > then lock the shifter knob out.

then you just have to snap the rings back in place, its good to pull a little slack out of it here. and unlock the selector and shifter knob.
 

Rich.T

Active Member
Feb 15, 2020
1,609
932
Yeah I’ll look tomorrow. I’ve also noticed when in first or 3rd (only gears I’ve paid attention) if I prod at tw throttle I can feel the knob move back and forth!? Someone said possible engine mounts?


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Dog bone.
Ive got 2 spare if you need one.
One febi, used for a week
One original with brand new black edition bushes.
 

Connor H

Active Member
Dec 19, 2019
1,040
512
Essex
Dog bone.
Ive got 2 spare if you need one.
One febi, used for a week
One original with brand new black edition bushes.
This 100%. The 'thunk' on pull was cured by polybushing the dogbone.

but if you're talking about that tiny gearknob movement when you come on n off pedal, i get that too.
 

Sl1ced

Active Member
Oct 10, 2020
797
404
For the love of god dont drop the bit inside the gearbox , i bought a pack of 5mm nails and bent the top like he did in the video(stops it from falling through). it was a snug fit but the more snug it is, the more accurate the adjustment.

Make sure you do it in this order:

Unlock the adjuster rings on the gearbox > then lock the gearbox selector out > then lock the shifter knob out.

then you just have to snap the rings back in place, its good to pull a little slack out of it here. and unlock the selector and shifter knob.

What? I didn’t see him bend anythin. But I was battling my daughter to be allowed to watch it


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Connor H

Active Member
Dec 19, 2019
1,040
512
Essex
What? I didn’t see him bend anythin. But I was battling my daughter to be allowed to watch it


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He doesnt do it in the video, but he uses a nail with a bend in the top to clear the gaitor and prevent it falling through, as the hole goes straight through, so if you used a 4mm drill bit it'd just fall straight through into somewhere under the shifter assembly lol.
 

Rich.T

Active Member
Feb 15, 2020
1,609
932
Oof is it an easy swap?!


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It should be.
2 bolts into the bottom of the gearbox and 2 into the subframe.
Some people have issues with the 2 in the subframe but mine came out without any problems.
 

Sl1ced

Active Member
Oct 10, 2020
797
404
He doesnt do it in the video, but he uses a nail with a bend in the top to clear the gaitor and prevent it falling through, as the hole goes straight through, so if you used a 4mm drill bit it'd just fall straight through into somewhere under the shifter assembly lol.

Oh yeah I’m with you now mate


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