Jaz's ibiza cupra TDI

[Jaz281288]

6 days until the big day =)

 

[Badger]

Do you have any pictures of your oil return bits?

 

[Jaz281288]

I pick the modified return tonight due to the turbo fitting its made out of oil resistant hosing the feed is braid one of the water lines is braid and one is ptfe with braided sleeve around it

 

[Badger]

Mines a oil resistant silicon style hose put it's not as good as I would enjoy. I'll have a play this weekend I think, to find where my slight leak is coming from.

 

[Jaz281288]

I will be using sealing spray on all the silicone joins and joints even the boost pipes its like a glue that works along side the clamps to prevent air and water leaks

 

[Badger]

Is it heat and oil resistant? Be interested to know what stuff?

 

[Jaz281288]

The hose will take 200 ish but ive got some braided sleeve to protect it abit more which has a rubber lining

 

[Badger]

Sorry I meant the spray mate lol

 

[Jaz281288]

Or yeah its oil resistant and you spray it onto the surface you want to pipe to slide onto and it drys and holds to pipe on solid

 

[Badger]

Sounds like it would solve my issue, what's it called?

 

[Jaz281288]

I will get the name of it for you i use it at work sometimes

 

[Badger]

That'll be great! Not long until fitting then! Have you already setup the vane gap prior to fitting?

 

[Jaz281288]

Yes the actuator abd the arm has been cut and welded to the size needed and tested buy the guy that built and balanced the turbo

 

[Jaz281288]

Mastic sealant spray its called its a black can

 

[Jaz281288]

Actuator and arm mod

 

[Badger]

Heard of that before, never thought of using it for that though. If you need any fine tuning whilst on the car, can you still make any adjustments?

I managed to get the vanes perfect first time round so stop screw never needed adjusting, just getting the actuator length right was all that was needed. Hopefully you'll be fine

 

[Jaz281288]

Hopefully it should be fine =)

 

[Jaz281288]

Some pics of roughly how the pipes will fit

And separate pics of each part starting from oil feed

Water lines

Oil return with custom 90 adapter

And 6mm stainless flange that i had waterjet cut

just a rough fit to show how much of a perfect fit it is im going to be using studs so just held it in place with bolts for photos

 

[Badger]

Looks very good!

How much was that adapter for the oil return?

Managed to seal off my leak using some Locktite 5922 on the gasket as the oil return doesn't sit 100% flush. This little adaptor would be perfect to remove my kink in the pipe.

 

[Jaz281288]

I made it lol it fits perfectly with no kinks