Started to trial fit the intercooler today. Started by cutting the honey comb grill out of the bumper and taking around 20mm off the bumper where the grill sits.
It's not what I wanted to do but couldn't see another way around getting the intercooler in behind the bumper . I wanted to keep it as factory as possible so ill will find away of putting something on its place.
I've taken the aircon out on the fact it's England and I'd use it for about 2weeks of the year.

and that gave me a lot more room as well.
Didn't want to cut the crash bar either but looks like Iill have to.
Still needs tinkering with but looks ok.