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Fixed
It was the relay. In the end got a mate at work to look at the relay under a microscope and he spotted a crack in one of the solder joints - really hard to see though. I had already cheked for this and I couldn't see it before. So many people did suggest the relay as well - should've done that first as advised
Just resolderded the joint and hey presto car drives like new again
Thanks to all for their input on this one and long live the 16V!![]()