Few problems, smoking and boost problems

miller 666

Active Member
Dec 4, 2009
116
0
Derbyshire
Car is a 2001 mk3 ibiza cupra 1.8T


Alright guys, hoping you can help me with some problems as I'm scratching my head!
First main problem is recently just went from standard to stage 2 in the past month. Full milltek turbo back with sports cat down pipe, TIP, n249 bypass (still plugged in) front mount, k03s. Stage 2 mapped ecu, air filter, 007 with yellow spring.

The problem being it was great for the first week or two of having the map, after that things have gone downhill. Since going stage 2, on my way to work I drive 5 miles down a hill so coast in gear most of the way and every time a blip on the downshift for the last hair pin I get a puff of bluesmoke from the exhaust. Its got slowly worse, now if you drive off boost for 10 mins then sit with engine running it starts smoking. It only gets worse. However a good blast will clear it for a while. I drive most of the way to work and back off boost so its more of a regular occurance. It never smokes on boost, never smokes on over run. Just seems to be like a build up, have been advised to fit a catch tank so thats on the list.

Next problem is a boost problem. It drove amazing when it first had the map, but its slowly deteriorated. When warm it really struggles to boost to 1.5 bar as normal. you put your foot down and it just boosts to 5 psi (actuator pressure). However if you quickly let off and stamp on the throttle again it boosts fine. Again the hotter the car gets the worse it gets. When cold its fine but if your on and off the throttle alot it just goes to 5 psi. You have to pootle along off boost for 10 mins before itl boost again. Had a N75 open circuit fault code on vag com. Changed it and no difference. However when I get home from work I popped the bonnet and the N75 was clicking away quite fast but irregularly.
However as said it doesnt seem like a boost leak as it boosts great when cold. Checked vac pipes etc and no leaks. I replaced them a month ago.

Will be doing another fault code read tonight, did a boost log and the requested vs actual was great on the log following very closely an no signs of leak.

Any help appreciated guys I'm at a wits end here!
 

kyle'87

Modding Disease
Sep 15, 2008
868
0
Ruislip
Miller my N75 doesnt click, at least I don't think it does?

Maybe a MAP sensor always a good shout as it controls boost, think I have a spare laying around that I replaced thinking it was faulty and wasnt, Can send that to you.

Also a really stupid question but is your DV the right way round?

And as for the smoking... no idea.
 

miller 666

Active Member
Dec 4, 2009
116
0
Derbyshire
Boost issue seems to be on for now so thinking it may have been a bad connection on the n75 when I unplugged it and plugged it back in. As for the Dump valve I've got the bottom in the tip if thats the right way? I've run it the other way round as well but made no difference.

Smoking is really annoying now, when you dive off boost and then stop it traffic it chucks blue smoke out. A quick boot up the bypass and it's ok for another 15 mins of off boost driving then it'll start smoking again. I'm running without a back box at the minute so just downpipe with sports cat and middle pipe with silencer. Some people are saying it could be the turbo seals weeping due to lack of back pressure. It's really annoying sitting in traffic and having to turn your engine off to avoi smoking the place out!

Abs and traction light on now so looking like a dead maf. Still drives ok, will be scanning it tonight and doing a log. Thanks for the advice Kyle!
 

Weasel

Guest
Same prob

Hi I have the same prob with the smoking I took the head off last week and changed the valve stem seals and valve guides put it back and it's not as bad as the valve stem seals where fuked but still have a small amount of smoke in the same situation I'm running standard ko3 and stage one map with full turbo back 3" de-cat exhaust would also like help
 

miller 666

Active Member
Dec 4, 2009
116
0
Derbyshire
Just to clear this thread up, the boost problem was just a bad connection on the n75 plug.
The smoking was caused by a kinked breather pipe. All sorted and goes like a steam train once again!
 
Lecatona HPFP (High-pressure Fuel Pump Upgrades)