Gauge Installation Help/Guide

Havok316

Boost Junky
Jun 6, 2006
1,220
0
Weston-super-Mare
Hi after searching about the forums I couldnt peice it all together so im asking if you guys could cook summit up for me and others simply in here. Ive got a 2 pod A pillar, a boost and oil temp guages. Also bought aftermarket hosing. Im looking for well detailed instructions of how to fit these guages to include....

1. Where and how to power the guages when the lights are turned on

2. Where the holes are in the bulkhead

Cheers (please no sarcasm just need the facts)
 

claudefrog

Full Member
Oct 23, 2005
683
1
At home
www.reallymeansounds.com
if you pull the black plastic tray off around the wipers, you will notice under teh windscreen plastic cover over the wiper motor, if you feel down in there you will find the hole in the bulkhead, there is a plastic grommit you can use.

for the wiring.. i think you will find the colours of the wires on leoncupra.co.uk
 

Havok316

Boost Junky
Jun 6, 2006
1,220
0
Weston-super-Mare
if you pull the black plastic tray off around the wipers, you will notice under teh windscreen plastic cover over the wiper motor, if you feel down in there you will find the hole in the bulkhead, there is a plastic grommit you can use.

for the wiring.. i think you will find the colours of the wires on leoncupra.co.uk

cheers for the info mate, top man
 

Havok316

Boost Junky
Jun 6, 2006
1,220
0
Weston-super-Mare
I thought some of you may find these few pictures of some use, I know I would have when installing my gauges!

Let’s start with the main factor, choosing your gauge style and where to mount it, in my case I went for some 52mm gauges that will fit in the Cupra R centre console gauges.

gaugeinstall_1.jpg


Next is the electrics, remember your gauges will not come with any wire or fitting. You will need some relatively decent wire for the positive live and earth, however the back lighting can be ran off a finer gauge wire. Also needed is some scotch blocks (unless you choose to cut and soldier in/around the dash areas) and some hooped fittings to attach the wires onto the gauge with.

The wiring can be taken from the headlight switch and dimmer switch area, this allows you to have a switched live supply and a dimmed supply so your gauges match the brightness of your dash lights.

gaugeinstall_2.jpg


First locate the headlamp switch, to remove it from the dash push the switch used to turn the headlights on in and turn it to the right, it will pop in and stay there, now pull on the switch, the whole unit should come out like a cassette.

gaugeinstall_3.jpg


In front of you, you will have the two switches 1 & 2 all the wires will be run off switch 1.

gaugeinstall_4.jpg


The above picture shows which wires you can run your supply off, I choose to take my earth directly off the engine, after all I had to route one wire through the firewall for the oil pressure gauge sender unit, so routing a second one was no problem what so ever.

Next is fitting the oil pressure sensor, first you’ll need to locate the blanking plug which can simply be removed using a 6mm Allen key.

gaugeinstall_5.jpg


Once the blanking plug has been removed you can just screw in the oil pressure sensor, once screwed in your can attach the wire to it. The wire needs to run into the dash area, if you look around the coolant expansion tank area you should be able to see a rubber firewall bung.

You can access this bung by removing the passenger’s side footwell dash trim which is held on by 2 screws, you’ll need a flexible arm but you should be able to just pop it out. I then cut a small hole for the wires, run the wires through it and re-fitted it into the firewall. This means the wires won’t rattle on the metal firewall hole and possibly get sliced and short out and it also ensures no water will get through to the dash area.

These are just the brief key points to installing some gauge’s, other useful tips would be;

- Routing the wires: I found that running the wires from the light switch to the centre console was best done following the current wiring loom, all you need to do is unclip one rubber strap at a time and place the wires into place and re-strap the rubber strap.

- Gauge lighting: The gauges I bought came with some 501 type bulbs and some rubber coloured caps, these colour caps are known to fade over time, and the bulbs blow. So I bought two 6 Cluster 501 Type LED’s this also meant the matched the dash lighting.

Hope I haven’t just wasted my time and this brief guide will help a few people out!


Cheers guys for the help i tried to copy the stuff onto here and try and keep it all together. Il include photos and possibly video on howto do it all from scratch! Cheers any more info is welcome:D
 

Fl@pper

Back older greyer and less oilier but always hope
Jun 19, 2001
12,366
24
Gloucester
First locate the headlamp switch, to remove it from the dash push the switch used to turn the headlights on in and turn it to the right, it will pop in and stay there, now pull on the switch, the whole unit should come out like a cassette.

thats was it !!

damn could i remember the other night what way it was
 

Havok316

Boost Junky
Jun 6, 2006
1,220
0
Weston-super-Mare
cheers guys i have it all fitted except the oil temp guage. Looking at the picture above im guessing its not for the cupra 20vt. Any ideas where the oil plug thingy screws into?
 

Havok316

Boost Junky
Jun 6, 2006
1,220
0
Weston-super-Mare
anybody got pictures of where the oil blanking plug is? ive done a search but theres nothing but dead links to pictures or ppl have pm'd eachother which isnt really any help to me. I really could do with this cheers all
 

Craig!

IHI Ibiza Cupra
Jan 6, 2005
1,872
1
Guisborough
www.vagcars.co.uk
Look for another post by me called Oil Pressure & Oil Temperature it'll show you where the plug is, and on a Cupra... which is the same as the 1.6 pictured however the 1.6 has less clutter around it.
 
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