Guest, 🚨New Stock alert: Premium CUPRA valve caps now available in the store 👉 Order now from the merchandise store
stock boost for a pd130 is 1.35 bar, so you don't want to be going too much over that. I would say 1.6 is the "norm" for a remapped pd130. My old hybrid produced good power at 1.8 bar, and my current hybrid produces even more at 2 bar. Once you start getting bigger & stronger turbos, you can push more boost.
I imagine if you were somehow able to retrofit the pd160 turbo, or the pd150 one even - you might be able to push the boost a little bit more - perhaps 1.65 bar to 1.7 bar.
Often though - It's not the high boost pressures which kill turbos - It's being asked to produce full boost when cold, and giving it full boost, then turning the engine off seconds later. Feeding in throttle (and therefore boost) also helps, so the turbo can wind up properly instead of being asked to produce 1.6+ bar in an instance. Having said that even I sometimes just mash the throttle, but still try to mash it in a controlled manner, so to speak.
ko4 is from a petrol car. If you are going to get a bigger turbo you might as well get a hybrid from Allards, Jabba, turbo dynamics etc.
The stock KKK KP39 is only good for a max of 1.6 bar, I have seen several re-map'd cars running over 1.95 bar on a stock turbo!!! And I now have a growing pile of knackered ones in the scrap bin!!
They just rip through the thrust bearing, We run 1.45-1.5 bar on a KP39 and have not had any failures.
We run 1.9 bar max on the turbo dynamics units we fit, this seems to give the best power on this unit.