to top it off today, managed to damage the locking wheel nut key and round it off:censored:

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car looks great mate, i like what u've done with the battery and air filter, i did plan to do something like that a while ago but never got round to it.
 
car looks great mate, i like what u've done with the battery and air filter, i did plan to do something like that a while ago but never got round to it.

Thanks mate

the heat shield was interesting to make....not too difficult, but just fiddly. Very happy with how it has turned out.

The car for the first time in weeks made if off the driveway the other night and I made it to Ace Cafe.

Car didn't miss a beat and was flying on the way back home. Seems the screwed thermostat and temp sensor was really messing the fueling up, but top end it feels fine now, as where before it felt as if it was struggling. The sensors were so bad they were throwing the engine management light:blink:

It's all booked in for it's final remap and water meth being fitted on the 27th June:funk:

It will only be putting out about 270-280bhp, but with it almost being 150kg+ lighter, it feels quick
 
This also arrived yesterday, not sure what MER quality is like, but I got it for a good price

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Also while sorting out the battery the other day, a 6 speed quick shift was fitted, which feels nice and I had fitted a set of Mintex 1777 brake pads, equivalent for the DS3000's, but much more hardcore orientated
 
Few pics of the battery install in the boot. Need to cable tie the main cable to tidy it up still

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You can see the LCR spoiler in the passenger footwell I picked up the other night as well, going to fit this when it stops raining, much bigger than the standard LC spoiler

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and...because race car :lol:

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finally got my hands on a facelift rear spoiler. Much bigger than the LC one.

Pic doesn't do it justice, but when fitted it looks a lot bigger and much deeper as well. very pleased with it

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Something really different mate, I like the work done to it - and just like Dozer360 I like your air filter idea - though I wouldn't be brave enough to do it myself. Good job!
 
Something really different mate, I like the work done to it - and just like Dozer360 I like your air filter idea - though I wouldn't be brave enough to do it myself. Good job!

Cheers mate, she is getting there slowly :)

I managed to damage and round off my locking wheel nut the other day:censored:

I had lost my other one about 18 months ago...fortunately McGard had kept a record of my details and had registered me, so when I emailed them, they were able to send out the right key to me straight away.

Decided to order two this time, from Germany. Very efficient service and highly recommend them...good ol' Germans!

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Cheers mate, she is getting there slowly :)

I managed to damage and round off my locking wheel nut the other day:censored:

I had lost my other one about 18 months ago...fortunately McGard had kept a record of my details and had registered me, so when I emailed them, they were able to send out the right key to me straight away.

Decided to order two this time, from Germany. Very efficient service and highly recommend them...good ol' Germans!

I'm always getting into those kind of situations so I ordered a spare key as soon as I bought my locking wheel nuts and yup McGard were on point. All the best mate!
 
now that the car is running, it's time to tidy up a few bits on the car

Cable tied the main battery cable through the car along the side rails

and tidying up the white bits in the shell

After taking out all the sound deadening, there are white bits in the shell...which is odd as some other stripped out leons of the same age have a fully sprayed shell:(

Before

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After

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Bit patchy and needs another coat, but will do this later

Carbon coil cover refitted

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Gave the engine bay a 10 minute clean over

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Need to sort out a custom casing for the fuse box and still a lot of work to do to get it up to a decent standard, but now the car is running I can focus on the more cosmetic bits

Also cable tied a number of cables in the interior and the big battery cable to so it is not loose in the car

well until I go big turbo;)
 
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well it's good news and bad news

Good news is, that it has passed it's MOT and ready for show season, or at least it was...

bad news is that I STILL have a wheel wobble on the front nearside, when hitting corners at pace.

If I go slowly round a corner it's fine, soon as I do it with pace, TCS kicks in and something is majorly up with it. Now track rod ends, wheel bearings, bushes, etc have all been replaced.

There was a fault with the captive nut, where buy it simply wasn't tightening properly, causing the arm to shift and move about.

I have replaced the subframe, thinking this was it the captive nut, then when on the way to the MOT centre yesterday, hitting a long sweeping bend, the TCS and wheel wobble kicked in again:censored:

Jacked it up and checked over all the bolts in the subframe and all tight, no movement what so ever.:blink:

Also tried to shake the wheel hard for any movement from left to right, and still nothing.

The one thing I haven't tested is trying a corner with the TCS OFF...and see what happens, faulty ABS sensor maybe or something wrong with TCS.

Last thing I can try is getting the tracking done as its maybe the wheel badly catching, as this has not been done since the subframe was fitted

Other than that, I am really out of things to test, because I have pretty much covered every component which connects the wheel to the shaft:(
 
So I think I managed to diagnose the wheel wobble issue today.

Took the car to get the tracking done, and the garage scanned the car while it was there and it came up with an ABS fault, which kinda makes sense

so I took it for a spin around a round about at pace, with TCS ON...TCS kicked on the front nearside, and I backed off.

Switched the TCS off, and nothing, no wheel wobble, the car was like a go kart around the roundabout:D

What I have worked out is the ABS is kicking in, which is pointing to a hydraulic ABS pump issue (which was the error code) or a faulty ABS sensor.

This is good, because it shows it's not a hardware issue and a sensor fault.

I am going to do two things, either replace the sensors or simply code out the ABS.

Progress though, and the car is on target for it's stg3 mapping end of this month
 
Ordered a new ABS sensor from ECP yesterday, and visiting AMD next week to get it sorted and a quick glance over on the ramp.
 
As I have removed the whole plastic gaitor off the handbrake I needed a new grip for the handbrake.

Ordered these, retro green BMX grips:D

Going to fit these later. Stupidly for some reason I am excited about such a small thing:cartman:

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and fitted :D (moved it slightly since the picture, to get rid of the gap between the button and metal bar)

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Looking at these at the moment for the front bumper to make it much more aggressive

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As I made my heat shield then I am tempted to make these from aluminum and get them carbon dipped, but trying to get two identical sets for either side of the bumper is going to be very hard