2003 Cupra R and BOV?

May 13, 2007
1,017
0
Denmark
Hi all

Made som research at some danish forums, they all thought that BOV and e-gas sucks!
What are the general opinion of aftermarket BOV's in here?

Do they really mesh up the engines becasue of the e-gas system?
The only reason I want to change the original is because of the sound and to get rid of the spool up time when changing gear.

But is it worth it?

Best regards, Thomas, Denmark
 

cupralite

Full Member
Nov 26, 2004
173
0
Warrington
If you are talking about an atmospheric dump valve, someone who know's what they are talking about will be along soon to tell you why it's a very bad idea. ;)
 

push110

Full Member
It seems to be a bit hit and miss with atmospheric dv's on the LCR, some people run them with no problems at all, and for other people they cause problems, if you want to replace the original valve go for the forge 007p or split r
 
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BCM

Keyboard Gangster
Feb 1, 2005
2,680
0
Wishaw, North Lanarkshire
Normal ones should because the split r in your case is just being used like a DV from any other manufacture.

The whole point of the split r is that some of the recirc get chucked out to give the tish,
But the way you have it is just full tish, no recirc.

Not putting you down mate, just confused to why loads of folk moan about no recirc but yet other do it forever without a problem!
 
I know what you mean.
I have tried 2 fully atmospheric dump valves in the past (HKS and Bailey) but neither worked. When i tried the Bailey the car was standard, when i tried the HKS i had Revo Stage 2. I bought the Split-R because i knew it would work with some noise. I recently purchased the new cold side relocator from Forge and thought i'd try the Split-R fully atmospheric and it worked.
 
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Ruddmeister

Everything in Moderation
Jun 23, 2003
8,218
1
Weston-super-Mare
en.wikipedia.org
Not putting you down mate, just confused to why loads of folk moan about no recirc but yet other do it forever without a problem!

Because full BoV works with some cars not others

Some BoV's are better than others (Spilt-R is the best reliability wise but Collins and HKS SSQV also work for some e.g RodDon...then again his car is a long way from standard)

Fact is though your car shouldn't be run with a BoV because you are fooling the ECU.......which is fine but there is a possibility your can could have a variety of issues too including running lean.

Then again it may all work fine for 100,000miles of trouble free motoring..................maybe ;)


The full answer - still yet to see anybody argue against this is as follows - Cut & Pasted from another thread / forum member
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"No rhime or reason"

But:

(and concentrate, here comes the science bit!)

A modern engine management system, ie the Bosch Me unit fitted to 1.8T's has "adaptive" learning on the fuel, ignition and airflow side.

Because Me is a Torque based structure it's calculation of engine torque verses driver demand is critical to the driveability of the car and it's performance / durability.

When you fit a "leak" in the intake system (open circuit valve) the original calibration of the MAF sensor to manifold and cylinder filling modeling will not corespond. However due to the 20% allowance in the long term adaptive values the ECU will relearn you engine and "leak"

At idle the inlet model calculated airflow will exceed the MAF meters measured output, and depending on the state of your particular components - ie MAF ageing / contamination, throttle plate leakage, Fuel tank purge vapour concentration this may, or may not push the adaptive to it's 20% limit. If it hits the limit the ME unit will run in FMEM mode (Failure mode and effects management) causing reduced system efficiency. The Me unit will use the switching signal from the lambda sensor to return fuelling to lambda 1, storing the correction as a map agaisnt airflow. and add this correction to the fueling calc when operating at non closed loop conditions, ie WOT, fuel injector reenstatment (after overrun shut off, traction control intervention etc.) Now depending on how you drive and how sensative you are this may or may not be felt by the driver during certain manovevers. The throttle plate position will also learn the new airflow to maintain control of idle speed, but you may notice poor engine load rejection, ie turn on the aircon and the engine speed varries etc. or engine speed flares on starts or when operating PAS when parking.

However in all cases this will result in "incorrect" fueling. Now by "incorrect" i mean, not as the manufacturer intended. A post MAF leak will cause rich operation initially, but the adaptives will pull fuel out and become negative. This tends to cause a rich to lean spike on tip outs and other throttle transient. Now it is extremely diffucult for an untrained observer to spot these effects as they occur mainly on throttle transients, when the average drive may not notice. Therefore you could say "why do i care?". Well, any AFR excursion from the intended fuelling set by the manufacturer will result in non-standard engine operation. because of the adaptives this is unlikely to cause immediate engine problems, but over the course of time will change things like catalyst ageing, exhaust and turbo charger valve durability etc. Manufactures spend millions accruing miles on development fleets so hopefully the customers don't get landed with big bills as time goes on, and with most modern cars life'd at 150k miles (min design life) this is a big task.
It is unlikely that this will result in any performance loss, as at WOT the system is open loop, but you may see the result of an open circuit valve oas over fueling on gear changes etc. (a tell tail puff of black smoke is what you can see, a 1200 degC Catalyst is what you can't see, as excess fuel when injection reenstates and excess air from overrun shut off period combine in cat)

Now as you can see this is a seriously complicated subject and i haven't even mentioned the dreaded EOBD or OBDII words yet. Typically Bosch Me units have approximately 9000 calibratable parameters (constants, maps etc) and an engine calibration program will take a team of 8 calibration engineers 18 months to do the basic mapping and OBD validation. These days it's no problem to do the basic fuel and spark mapping, maybe 4 weeks on a midlimit engine on a dyno, but the diagnostics and emmisions devs takes years.

Moral or the story, before you start playing with something you don't understand, find someone who does!(And not just thinks they do!)

(for anyone thinking, "hey what makes me such an "expert" on this subject?" then i'd better mention the last 10 years i've spent as a senior calibration engineer at Cosworth and Prodrive!)

(sorry , another monster post!)
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Feel free to draft any counter arguments :cartman:
 
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BCM

Keyboard Gangster
Feb 1, 2005
2,680
0
Wishaw, North Lanarkshire
wow, good explination mate, cheers, thats why i run a forge007, just aprated on standard, but then again i dont want the tish or woosh noise, but others do, maybe thats why i havent went down that route.

cheers tho!

sorry for the agro richy!
 
Apr 24, 2007
985
0
W. yorkshire
but not having a go rich
but when forge designed the split R im sure they didn't intend for it to be installed in this was as they state firmly that they are designed to purely release only a small percentage of the pressure in BOV mode so surely there is still a large amount of back pressure in your turbo that is not getting release there fore putting a lot more wear and tear on the turbo therefor shorter life span.

Just a thought may be wrong
 
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