*BREAKING* James Judd's Forged 1.9 Mk3 Ibiza HTA GT2868R Build *BREAKING*

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ibizacupra

Jack-RIP my little Friend
Jul 25, 2001
31,333
18
glos.uk
correct on that one, and if it goes to court he will 100% lose as you have a receipt for goods that werent present when investigated.

50% is very reasonable, i'd be looking to return the block and have all my money back, plus money for my time and effort!

and he will be forced to pay costs too.

So: Seller.. man up, cough up... Its the right thing to do :thumbup:
 
May 25, 2008
2,400
1
cambs
Are those con rods forged ?
If you want rid James I can pop round and remove them from you so not to relive bad memories lol
 
Jul 4, 2010
2,170
1
Cambs
Are those con rods forged ?
If you want rid James I can pop round and remove them from you so not to relive bad memories lol

Haha you scavenger Tom!
Yes they are forged but I'm going to keep them mate, they should be able to handle the power im after and besides im absolutely skinto.
 
May 25, 2008
2,400
1
cambs
Lol James if you don't ask you won't get that's what I was told anyway !
What's the difference between those rods and Je rods apart from price?
 
Jul 4, 2010
2,170
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Lol James if you don't ask you won't get that's what I was told anyway !
What's the difference between those rods and Je rods apart from price?

I have been informed that the TSR are actually made in the same place as the IE rods and they will be fine.
JE dont actually make rods lol.. I just got a bit exited when I was buying it and wasnt thinking staight.

James can I have your body?

Haha yeah ill post it on monday mate :p
 
Jul 4, 2010
2,170
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Right had a bit of a fiasco today! Was taking the last few pistons out and I gave the crank a quick spin to check that it turned freely and the was a stiff spot with a metal on metal feel.. after a bit of poking around I decided it was coming from the bellhousing. Soo...
Everything stripped and Gearbox out.. It turned out that a pressure plate bolt was just catching on a high point of the bell housing, It would of eventually worn away and not of been a problem but at least I know what it is and it can be ground away to clear.

photo12.jpg

photo11.jpg


The build seems to be going backward rather than forwards these days! But its all fun and games.. and atleast it gives me a chance to give the box a lick of paint and possibly a Diff :D
 
Jul 4, 2010
2,170
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Even more bad news just as I think things cant get any worse, checked the piston ring gapping and they are over 0.7mm when they should be around 0.2mm.. Time to whip the engine out
 

grahams81

Active Member
Oct 14, 2010
1,165
6
County Durham
You might get away with a set of rings and a light hone in situ.
To be honest with the questions over the engine you bought i would also check the piston / cylinder clearance. Is there any signs of wear in the bore ? It may be the original engine builder was a bit rough and opened up the rings too much.
Hope it all goes ok mate.
 
Jul 4, 2010
2,170
1
Cambs
You might get away with a set of rings and a light hone in situ.
To be honest with the questions over the engine you bought i would also check the piston / cylinder clearance. Is there any signs of wear in the bore ? It may be the original engine builder was a bit rough and opened up the rings too much.
Hope it all goes ok mate.

The engine is only held in by about 4 bolts at the minute and for the sake of undoing them I would rather take the engine out again so I can work on it in the warmth of the garage as winter approaches.. (also I dont want to leave a 90% stripped engine out in the elements.)

I will checking all the tolerances when its out to completely satisfy myself and also replace anything that needs doing.

With regards to the bores I have not yet got round to checking the piston clearance but it is on my list. But no there are no obvious marks on the bores or the pistons so fingers crossed..

One things for sure it will be getting a light hone and new set of correctly gapped rings as there was evidence of blowby on the compression rings..

It doesnt bother me too much as atleast now I am in complete control of the build and I have peace of mind.. It is starting to bother my wallet though lol
 
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joehirth

Rate me up baby
Apr 19, 2010
1,896
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Woking, Surrey
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Nothing wrong with doing it in situ ;).

You're doing the right thing though mate I wouldn't want to have the worry of something going wrong when all you've found is problems with the engine. Keep going though looking great :).
 
Jul 4, 2010
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Haha Cheers Joe, my initial plan was to do it in situ but as you say, its problem after problem with this engine and its a lot more comfortable to work on an engine with full access in a garage than on my back underneath the car in the freezing cold!!
Doesn't look like it will be out on the roads anytime soon though...
 
Jul 4, 2010
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Got a bit bored tonight so I decided to give the pistons the once over..

Before
photo13-1.jpg

After a rub with a course & fine scotchbright
photo16.jpg

And after some cutting compound
photo15-1.jpg

photo14-1.jpg


Might give them a buff on a wheel tomorrow but that's enough polishing for one day.

Good as new :D
 
Jul 4, 2007
1,674
0
bristol
Looking very nice just waiting for all that power your going to throw at it :).
Pistons look much like je ones. Do yours sit high up?
Was looking back at photos and mine sits flush. Just wondered why mine sit high really
 
Jul 4, 2010
2,170
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Cheers Joe, haha they will be waiting a long time, I work at the pace of a drunk snail lol

The top lip sit flush with the top of the bore and the but the dish is quite low to add some extra volume to the combustion chamber as the are 8.5:1 compression ratio.

Yours are 9. something arent they?
 
Jul 4, 2007
1,674
0
bristol
Cheers Joe, haha they will be waiting a long time, I work at the pace of a drunk snail lol

The top lip sit flush with the top of the bore and the but the dish is quite low to add some extra volume to the combustion chamber as the are 8.5:1 compression ratio.

Yours are 9. something arent they?

I bet your enjoying building this so much I'm pretty jelous. I have nothing left to do lol
And as for my pistons i really don't know what ratio they are or what different ratios mean or do. You know to much James. I enjoy learning from your thread.
 
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